Pitches / Hole Patterns: There are three common hole patterns used in Wire binding documents with double loop wire. Each hole pattern has specific sizes and applications where it is best suited. Here is a quick overview of the different options...
Wire 3:1 Pitch (3 Holes Per 1"): The three to one pitch hole pattern is most commonly used for wire binding small sized documents with double loop wire. Spines for wire binding are available in sizes between 3/16" and 9/16" in diameter. Three to one pitch wires are not available in sizes larger than 9/16". The size of the holes used with this wire binding pattern simply does not allow for larger spines to be produced. The hole pattern used for 3:1 pitch wire binding can use either square or round holes.
Wire 2:1 Pitch (2 Holes Per 1"): A two to one pitch / hole pattern is most commonly used for wire binding larger sized documents it can also be used for binding smaller diameter books. 2:1 pitch wire is most commonly found in sizes ranging from 5/8" up to 1-1/4". However, a couple of manufacturers make wire binding special small sized 2:1 pitch wire for binding documents as small as 1/4". The holes for this type of wire binding are normally rectangular but can sometimes be square or round depending on the manufacturer of the paper punching equipment that you use.
Wire Binding Process: Binding documents using the double loop wire binding involves just a few basic steps.
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Put together the document including covers and measure the document overall thickness to determine the correct size of wire binding element. |
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Set up your wire binding machine so the holes are centered on your paper. |
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Divide your document into appropriate sections and punch it using your wire binding machine or modular multipurpose binding punch. |
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Place the pages of your document onto the U shaped wire binding elements by hanging them on it. |
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After carefully arranging the pages of the document over to the wire binding closer, engage the machine to squeeze the element together until the U shape becomes an O shape- usually with a lever action closer although there are pneumatic systems out there. |
Wire Binding (twin loop / double loop) Equipment: Binding documents with double loop / twin loop wire requires a binding machine including a wire closer. Low volume operators will often find a small less expensive manual wire binding machine that offers a manual hole punch and a built in wire closer to be adequate. Medium volume users will often require a wire binding machine with an electric punch that can or cannot include a wire closer, wire closer can always be separate. High volume wire binding users such as print shops, larger binderies, and in-house printers will split the punching and final stages of the binding process (punching, hanging pages on the wire and closing the wire) wire in order to increase productivity. These users will often use a higher end heavy duty modular interchangeable die punch or an automated punching system along with either a manual or an electric wire closing machine.
Products and Manufacturers:- Akiles
- Banders
- Bar-Plate
- Baumfolder®
- Binder Covers
- Belts
- Binding Machines
- Binding Supplies
- Coil Binding
- Coil Binding Equipment
- CoilMac
- Color Coil
- Collators
- Corner Cutters: New - Used
- Counting Scales
- Cover Stock
- Creasing Rule
- Creasing Matrix
- Crimper Pliers
- Cutting Boards for 3kt
- Cutting Sticks
- Cutting Rule
- Die Cutting Jackets
- Document Covers
- Dot Shot® Pro
- Double Loop Wire
- Drill Bits
- Drill Blocks
- Drill Ease
- Drill Sharpeners
- EconoDot™
- GBC
- Glues
- Glue Dots®
- Graphic Whizard
- Heat-Seal Tape
- Heidelberg
- Hot Melt Adhesives
- Ink
- Ink Anti-Skin Spray
- Ink Knives & Scrapers
- Ink Mixing Scales
- Intimus Shredders
- ISP Stitching & Bindery Products
- Jalema
- Jogger Blocks
- Joggers: New - Used
- Kluge
- Knife Blades for Paper Cutters
- Labeling Machines
- Laminators
- Laminating Supplies
- Lamson & Goodnow
- Lassco
- Leads & Slugs
- Letterpress Supplies
- Litho Perf, Score, Slit, Punch
- Lith-O-Roll
- Line Gauges
- Magnetic Cutter Pads
- Mailing Tabs
- Martin Yale
- MBO
- Numbering Machines
- Nygren Dahly
- OMC
- Pad Counters
- Padding Presses
- Padding Compound & Accessories
- Packaging Machines
- Packaging Supplies
- Paper Bands
- Paper Counters
- Paper Cutter Accessories & Knives
- Paper Cutters: New - Used
- Paper Drills: New - Used
- Paper Shredders
- Patent Base Accessories
- Perf, Score, Slitting Blades for Folders
- Perf Rule
- Perfect Binders
- Perforating Machines
- Plastic Coil Bindings
- Press Packing: paper & plastic
- Press Parts & Accessories
- Prism
- PRO-CUT
- Rhino Tuff
- RhinoTuff PC-248
- Roll@Coil roll a Coil
- Rollers for Presses, Folders
- Round Cornering Machines: New - Used
- Rule: Cutting, Creasing, Perf
- Rulers
- Sabertooth Perf Backing
- Scales
- Scoring Rule
- Scrapers: Plastic & Steel
- Sheet Separators
- Shrink Wrap Accessories
- Shrink Wrap Film
- Shrink Wrap Machines: New - Used
- Silicone Spray
- Sircle Corp.
- Spiral Binding
- Staples
- Staplers
- Tape
- Twin Loop Wire Bindings
- Tympan Paper: Sheets, Rolls
- Type Cleaning Brushes
- U S Paper Counters
- Vacuum Cups
- VersaMac
- Wafer Seals
- Wedges
- WiAir 200
- Wizer
- Wire O
Whenever you are asked to prepare an annual report or a technical paper, you want it to look as professional as it can be. The same thing is true with client presentations. And aside from making your document look professional, you would also want to protect it with covers so that I can be used for a longer time. There are many applications that can enhance the appearance of documents while protecting it better. Among them are binding machines
1. Document Protection
Now, all binding can enhance the appearance of documents and protect them from damages. Choosing a binding machine to use for your report or paper, however, is not as simple as just picking any binder you can find in the market. There are many types of binding machines and each type would differ in price, binding method, capacity and a lot of other things. The question now is what kind of binding machine would you want to purchase?
2. What Kind Of Document To Bind?
Different kinds of documents require different styles and not all kinds of binding machines can give your document the binding style it needs. Decide whether your document needs a traditional finish, a book-style finish, a contemporary finish or a finish with some metallic appearance. Then, base your choice on this decision.
3. How Thick?
Each type of binding machine has a limit on the thickness of the document it can bind. Some binding machines can bind documents of up to 3 inches in thickness while others are limited to binding I inch documents.
4. How Will The Machine Be Used?
If the binding machine would be used at home or in a home office, and not regularly at that, then a simple and affordable binding machine would generally be recommended. Larger offices that demands more binding jobs would need some complex and electrical binding machine unit.
5. Binding Machine Options
After you’ve answered all the questions and have eventually determined what kind of binding machine you need for your documents, then it is time for you to consider your options. There are a lot of binding machines available today and each of them has their own set of strengths and weaknesses.
- Coil Spiral Binding Machine
- Plastic Comb Binding Machine
- Wire Binding Machine
- Thermal Tape Binding Machine
6. Coil Spiral Binding Machines
Coil or spiral binding is probably the most recognizable type of binding technology. It is the type of binding that one usually sees in blank notebooks. Coil binding machines are available in table top and floor standing models. These machines are also available in manual or electric configurations. Spiral binding machines bind documents by (1) punching holes on the pages, (2) inserting the coil, and (3) crimping and cutting the coil ends.
- Offers a unique and contemporary finish to documents
- Can bind documents of up to approximately 1 inch in thickness
- Ideal for low volumes of binding and generally used by organizations like schools and churches
7. Plastic Comb Binding Machines
Plastic comb binding machines are among the most popular binding machines today. These binders use a plastic binding with many combs inserted into holes punched along the edge of the stack of papers.
- Offers the best known, traditional finish
- Has the capacity of binding documents of up to 2 inches in thickness
- Easy to use, easy to assemble, durable, economical and reusable
- Ideal for home use as well as in most schools and businesses
8. Wire Loop Binding Machines
Wire loop binds appear like a combination of coil bound and plastic comb bound documents. This is because wire loop machines use wires in double loop design. Once inserted into the document, this wire loop will then be closed by the machine or a separate closer.
- Offers a clean and stylish premium metal finish
- Bind documents of up to 1 inch in thickness
- Ideal for binding presentations, manuals and sales materials














